Rapid metal casting

Metal casting, matched to your part.

Prototype to batch sand, investment and die casting across our vetted foundry network — complete with post-casting CNC machining, surface coating and outgoing CMM inspection under one project team.

  • ISO-aligned outgoing QC
  • NDA on every project
  • No strict MOQ
Molten metal being poured at our partner foundry Partner foundry floor
Sand-cast part weight, up to 120 kg
DFM review
Within 24 hoursFree with every quote

Process selection

Three ways to cast a part. Quantity and alloy decide together.

Run size sets what tooling pays back; the alloy decides which routes can pour it at all. Pick both and we rank sand, investment and die casting for your part — with the tooling, tolerance and finish that come with each.

How many parts do you need?

Which alloy?

Start with sand casting. It is the only route that fits both answers; die casting works with a trade-off.

Ranked on alloy and run size, then tooling cost for short runs or unit cost for long ones. Lead times and wall thickness are confirmed in your quote.

Send your CAD for a quote
PROC-01  Sand casting Recommended for 50 – 1,000 parts
Section through a green-sand mold: pouring basin, sprue, runner and ingate feed a flanged valve-body cavity around a sand core, with a riser on top SECTION A-A GREEN-SAND MOLD Pouring basin Sprue Cope Riser Core Parting line Casting cavity Runner & ingate Drag Sand casting on the Purniss foundry floor
POUR  GGG50 ductile iron  1,400°C

Sand casting

The most versatile route and the lowest tooling cost. Metal fills a cavity pressed into compacted sand around a pattern, so heavy parts and first articles cost far less to tool.

Ideal for
Heavy parts, first articles
Quantity
1 – 1,000+
Tolerance
±0.50 mm CT10
Surface finish
Ra 6.3 – 12.5 μm
Min. wall
4 mm typical
Draft
1 – 3°
  • Ductile iron
  • Cast steel
  • Brass & bronze
  • Aluminum A356

Key applicationPump & valve housings, motor brackets and structural A356/iron frames.

Quote sand casting

Side by side

Typical values. Marked rows feed the ranking above; pick a column to open it on the board.

Sand, investment and die casting compared
Property
For your part Start here Not a fit Trade-off
Best quantity 1 – 1,000+ 100 – 10,000+ 500 – 10,000+
Tooling cost Low Medium High
Unit cost at volume High Medium Low
Tooling lead time Pattern, from 7 days Wax die, 3 – 5 weeks Steel die, 6 – 10 weeks
As-cast tolerance ±0.50 mm CT10 ±0.15 mm CT5–CT6 ±0.10 mm CT7
Surface finish Ra 6.3 – 12.5 μm Ra 3.2 – 6.3 μm Ra 1.6 – 3.2 μm
Min. wall 4 mm 1.5 mm 1.0 mm
Draft angle 1 – 3° Minimal 1 – 2°
Partner cell capacity Flask 1200 × 1000 × 400 mm 500 kg per batch 8.5 kg shot (Al), 800 t
Typical alloys Ductile iron, cast steel, brass, bronze, A356 Stainless and carbon steel Aluminum, zinc, magnesium

Tolerances are typical as-cast values over the first 25 mm; tighter features are CNC machined after casting. Lead times and wall thickness are typical and confirmed in your quote.

Audited foundry network

The partner foundry cells your castings run on.

We match your part to specialized sand, investment and die-casting cells in our audited partner network — then handle CNC post-machining, coating and CMM verification before dispatch. Pick a cell to see its capacity.

Capability view, not a single shop. Each casting is routed to an audited partner foundry cell that meets these specs. The fleet page lists the full line roster, furnace capacities and audited shop-floor cells.

Explore our partner shop network
EQ-01 Resin & 3D-printed sand cells In service
Schematic of a static-pressure sand line: a multi-piston head squeezes sand around the pattern, and closed cope-and-drag molds move along the roller line to be poured Squeeze headStatic pressure Sand flask1200 × 1000 × 400 Roller line1 to 1,000+ pcs Ladle pourGGG40 / GGG50 Cope & drag moldValve bodies, flanges 400 Static-pressure sand casting line Flask 1200 × 1000 × 400 mm

3D-printed & resin-sand casting cells

Partner foundry cells combining patternless 3D-printed sand molds for fast first articles and resin-bonded flask lines for repeatable small-to-mid batches in A356 aluminum, ductile iron, and bronze.

Configuration
3D sand & resin-sand cells
Flask size
1200 × 1000 × 400 mm
Main alloys
A356 Al, GGG40/50, bronze
Best for
Pump housings, brackets, frames
Max weight
120 kg
Batch range
1–1k+ pcs
Flask depth
400 mm

Material range

The alloys we pour, on one table.

Hover or tap an element for grades, process and typical use. Filter by process to see what each line can pour. Gray cells are made on our other lines.

Show alloys for
26 Fe Iron & steel
  • Sand
  • Investment

Cast iron & steel

Ductile iron and cast steel for heavy-duty water valves and industrial fluid control. Ductile iron gives you near-steel strength with the castability of iron.

Grades
GGG40, GGG50, WCB
Castability
Excellent
Common application
Valve bodies, piping
6CCarbonCNC / EDM 14SiSiliconePolymer 22TiTitanium5-axis CNC 74WTungstenWire EDM SLARsResinSLA PA12PaNylonSLS / CNC PcPcPCCNC PmPmPOMCNC PkPkPEEKCNC
  • Light alloys
  • Iron & steel
  • Stainless steel
  • Copper alloys
  • Zinc alloys
  • Other lines

Sample & first-article castings

Real metal before you pay for tooling.

Need cast parts to validate a design before committing to production tooling? We print the pattern instead of machining it, so you skip the tooling cost and the wait — and test fit, form and material performance in the production alloy.

  • No hard toolingThe pattern is printed straight from your CAD.
  • Production alloyPressure, fit and material tests mean something.
  • Reports includedCMM and chemical composition with the samples.
  • DFM carried forwardWhat we learn feeds straight into production tooling.
SMP-0207  Gate valve body · sample run No hard tooling
3D-printed pattern for a sample casting Fast turnaround

Send STEP or IGES. In the DFM review we add machining stock, shrinkage allowance and draft, and mark the faces that will be machined.

Hard tooling
$0 for samples
Pattern
3D-printed
Reports
CMM + chemistry

After the pour

Machined, finished and tested under one order.

Most castings need machining, a finish and a test before they go into an assembly. One routing sheet covers all of it, so the part arrives ready to install.

ROUTING  PN 4410-B  Valve body, ductile iron GGG50 · rev C 5 operations
  1. OP 10

    Pour & clean

    Cast by the process agreed in your DFM review, then shaken out, cleaned and fettled.

    RecordHeat number & chemistry
  2. OP 20

    CNC machining

    Datums, sealing faces, bores and threads are machined after casting, so you get cast economics with machined tolerances.

    RecordCritical features on CMM CNC capability
  3. OP 30

    Surface finishing

    Epoxy or powder coating, painting or plating, specified on the same drawing as the part.

    RecordFinish spec on drawing Finishing options
  4. OP 40

    Inspection & testing

    Dimensional CMM report, chemical composition and a hydrostatic pressure test for pressure-bearing parts such as valve bodies.

    RecordReports before release Quality process
  5. OP 50

    Assembly & shipping

    Sub-assembly with your machined and molded parts if needed, then packed in foam cartons or export crates and shipped via express air or sea freight on DDP or DAP terms.

    RecordTracking the same day Multi-process assembly
One project engineer signs off every operationReplies within one working day

Casting questions

What engineers ask before they send a drawing.

Straight answers on process, tolerance, reports and shipping. Anything else goes to an engineer, not a sales queue.

Which casting process should I pick?

Start from your quantity, alloy and wall thickness. Sand casting (with 3D-printed sand molds or resin patterns) fits 1 to 1,000+ parts and larger housings or brackets (±0.50 mm as-cast, CT10). Investment casting fits 100 to 10,000+ intricate stainless or carbon steel parts (plus 3D-printed wax first articles) requiring thin walls and ±0.15 mm (CT5 – CT6) with minimal machining. High-pressure die casting suits 500 to 10,000+ aluminum, zinc or magnesium enclosures needing 1.0 – 1.5 mm walls and ±0.10 mm (CT7). Our free DFM review compares the routes for your CAD.

Can I get castings before paying for production tooling?

Yes. For samples and first articles we print the pattern instead of machining it, so there is no hard tooling. The castings are poured in the production alloy, so fit, pressure and material tests are valid.

Do you machine the castings as well?

Yes. Datums, sealing faces, bores and threads are CNC machined after casting and checked in the same CMM report. Send the machined-part drawing together with the casting model.

What tolerances can I expect as cast?

Over the first 25 mm, typical as-cast tolerances are ±0.50 mm for sand casting (ISO 8062 CT10), ±0.15 mm for investment casting (CT5 – CT6) and ±0.10 mm for die casting (CT7). Any feature requiring tighter fit tolerances (such as H7 bores or flat sealing faces) is cast with machining allowance and finished on our CNC mills and lathes.

Which reports come with the parts?

A dimensional CMM report, the chemical composition of each heat, and hydrostatic pressure test results for pressure-bearing parts such as valve bodies. Full material certification is available on request.

Is there a minimum order quantity?

There is no strict MOQ. Sample runs start from a single casting, and production batches are quoted at the quantity you actually need.

How are castings shipped?

Castings are rust-inhibited or coated, packed in custom foam cartons or export crates from our South China hub, and shipped via DHL/FedEx express air or sea freight on DDP or DAP terms. Your project engineer sends tracking the same day the shipment leaves.

Strict IP & NDA protection

Your drawings stay yours.

Whether it is a ductile iron valve geometry or a custom die-cast enclosure, your CAD and tooling files are stored in an access-restricted vault—never broadcast to an open bidding board.

  • Mutual NDA available before you upload
  • Never posted to public supplier boards
  • Access restricted to your project team
Talk to our team